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Ch 14 - Material Requirements Planning
(MRP)
- Introduction
- Def - MRP - a technique for planning the quantity and timing of dependent-demand
items by:
- Exploding component requirements from end item demand
(p570)
- Adjusting component production schedules for leadtimes
- Subtracting available inventory to determine production quantities.
- *Objectives of MRP
- Ensure availability of materials
- Minimize inventory costs
- MRP Inputs
- Master Production Schedule - time and quantity of desired end item products.
See Fig 14.2, p564
- *Bill-of-Material File (Product Structure File) - a list of the number of
components and the required lead times for each end item, assembly, subassembly, .
. .
See Example 1 - p565, Fig 14.4,
- p568
- Inventory Status File -
quantity on
hand, scheduled delivery dates
- p570
- *MRP Outputs
- Planned Order Release Report for production and purchasing depts. (p570)
- Revision Notices due to cancellations, delays,
shortages
- Performance Reports on deliveries, costs, quality, .
. .
Note: MRP systems are available for PCs
- Capacity Requirements Planning
(p579)
- Def - CRP - a technique for planning the personnel and equipment capacities by:
- Converting tentative orders (from MRP) into std labor and machine hrs
- Adding to existing work center loading to determine total work center loading
- Modifying capacity and/or Master Production Schedule
- *Objectives of CRP
- Ensure availability of personnel and equipment capacities
- Minimize excess capacity costs
- Material Resource Planning II
(also called Closed-Loop MRP)
(p579)
- Def - MRP II - a system that tightly integrates MRP and CRP.
- MRP II beneficial in services, such as accounting firms, restaurants,
hospitals.
- Enterprise Resource Planning (ERP)
(p582)
- Def - ERP - a modular MRP II system that includes direct (EDI - electronic data
interchange and Internet) interfaces with customers and suppliers.
- ERP Modules (p583)
- Human Resources (HR) - includes workforce planning,
training and development, . . .
- Finance - includes activity-based costing, investment
management, . . .
- Customer Relationship Management (CRM) - focuses on managing
customers, rather than products.
- Supply Chain
Management (SCM) - simplifies interactions with suppliers for
deliveries, quality assurance, contracts, . . .
- ERP modules are fully integrated using a common database.
(p584)
- ERP systems are a critical component for successful supply chain management (Ch
11).
(This page was last edited on
October 22, 2009
.)